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IP65/67NEMA 4XATEX/IECExFDA/USP/3-A

BURKERT 20041807 Type 2104 Pneumatic Diaphragm T-Valve

Burkert Type 2104 pneumatic diaphragm T-valve with stainless steel actuator. Features hygienic design, FDA/USP/3-A approvals, and ATEX/IECEx options for decentralised automation.

BURKERT 20041807 Type 2104 Pneumatic Diaphragm T-Valve

Burkert Type 2104 externally controlled diaphragm T-valve consists of a pneumatically operated piston actuator, a diaphragm, and a T-valve body. The proven and robust actuator with a stainless steel housing ensures use in hygienic or aggressive ambient conditions. The flow-efficient valve bodies with little dead space enable high flow rates and a wide range of possible uses. The valve body and the diaphragm are available in all common materials and variants. The actuator has a compact, autoclavable design with a large stainless steel housing and gap-free seals. The integration of automation units Type ELEMENT is possible in all configuration levels (can be retrofitted); a fieldbus interface can also be integrated. An explosion-proof ATEX/IECEx device variant is available.

It is a compact, smooth-surfaced and highly integrated system consisting of a valve and an automation unit with integrated pilot air ducts (no intake of ambient air). The add-on body is optionally available in plastic or stainless steel (can be rotated 360°). The valve offers the degrees of protection IP65/67 and NEMA Type 4X and displays high chemical resistance.

Product Overview

BURKERT 20041807 Burkert Type 2104 Product overview of T-valve

Fig. 1: Product overview of T-valve Type 2104

1 Pilot air port 1 for CF A, CF B and CF I2 Pilot air port 2 for CF I, exhaust port for CF A and CF B
3 Transparent cap with position4 Actuator cover
5 Actuator housing6 Relief bore
7 Diaphragm8 Port connection
9 Valve body10 Diaphragm bonnet
11 Body screw

BURKERT 20041807 Burkert Type 2104 Product overview of 3-position actuator

Fig. 2: Product overview of 3-position actuator

1 Transparent cap2 Locknut
3 Nut for setting the middle position4 Actuator cover
5 Actuator housing6 Pilot air port 1 for CF A (open valve)
7 Pilot air port 2 for CF A (middle position)

BURKERT 20041807 Burkert Type 2104 Product overview of T-valve with stainless steel actuator 225

Fig. 3: Product overview of T-valve Type 2104 with stainless steel actuator 225

1 Pilot air port 1 for CF A, CF B and CF I2 Pilot air port 2 for CF I, exhaust port for CF A and CF B
3 Transparent cap with position4 Actuator cover
5 Actuator housing6 Diaphragm bonnet
7 Relief bore8 Diaphragm
9 Port connection10 Valve body
11 Body screw

General Technical Data

Product properties
Material
Block body (VH)Stainless steel block material 1.4435 according to DIN EN 10088 and 316L according to ASTM A479 / A479M
Block body (VI)Stainless steel block material 1.4435 according to DIN EN 10088 and 316L according to ASME BPE (Table MM- 2.1.1, Ed. 2024) BN2 available on request
DiaphragmEPDM (AD), PTFE/EPDM (EA), Advanced PTFE/EPDM (EU), laminate of GYLON® and EPDM (ER)
ActuatorDN 08...65, PPS
DN 65...100, stainless steel 1.4308
Actuator casingDN 08...65, stainless steel 1.4561 (316Ti)
DN 65...100, stainless steel 1.4308
Diaphragm size8...100
Standard surface quality
Block body (VH/VI)Internally electrically polished: Ra ≤ 0.38 μm (NO17) (ASME BPE SF4 / DIN HE4) (externally Ra ≤ 1.6 μm)
Internally mechanically polished: Ra ≤ 0.5 μm (NO14) (ASME BPE SF1) (externally Ra ≤ 1.6 μm)
Performance data
Maximum pilot pressure (SF A)10 bar
7 bar for actuator size 130, 225
Pilot air portPush-in connector for outer diameter, ∅ 6 mm or 1⁄4" (standard), thread G 1⁄8"
Medium data
Operating mediumNeutral gases and liquids, highly purified, sterile, aggressive or abrasive mediums
Medium temperature
EPDM (AD)-10 °C...+ 143 °C (steam sterilisation max. + 150 °C for 60 min)
PTFE/EPDM (EA)-10 °C...+ 130 °C (steam sterilisation max. + 140 °C for 60 min)
Advanced PTFE/EPDM (EU)-5 °C...+ 143 °C (steam sterilisation max. + 150 °C for 60 min)
Laminate of GYLON® and EPDM (ER)-5 °C...+ 130 °C (steam sterilisation max. + 140 °C for 60 min)
Control mediumNeutral gases, air
Product connections
Nominal diameterDN 06...DN 100 (1⁄8"...4")
Stainless steel body
Welded connectionDIN EN ISO 1127 / ISO 4200 / DIN 11866 series B
DIN 11850 - 2 / DIN 11866 series A / DIN EN 10357 series A
ASME BPE / DIN 11866 series C
Clamp connectionDIN 32676 series A (DIN pipe)
DIN 32676 series B (ISO pipe)
ASME BPE
Environment and installation
Installation positionAny installation position, preferably with the actuator facing up
Ambient temperature-10 °C...+ 60 °C, autoclavable

WARNING

The ambient and medium temperature range may be limited by non-ex-relevant specifications. Observe the Operating Instructions.

Control Functions

Description
Control function A (CF A)
Pneumatically operated T-valve
Normally closed by spring force
Control function B (CF B)
Pneumatically operated T-valve
Normally opened by spring force
Control function I (CF I)
Pneumatically operated T-valve on either side
Switching position dependent on external control
3-position actuator
Control function A (CF A)
Pneumatically operated 2/3-way position valve
Bidirectional
Normally closed by spring force

Approvals and Conformities

  • ATEX/IECEx: EPS 18 ATEX 2 008 X II 2G Ex h IIC T4…T2 Gb II 2D Ex h IIIC T135 °C…T300 °C Db / IECEx EPS 18.0007X Ex h IIC T4…T2 Gb Ex h IIIC T135 °C…T300 °C Db
  • 3-A Sanitary Standards Inc.: The products comply with 3-A Sanitary Standards Inc (3-A SSI) as per certificate.
  • FDA: The diaphragms made of EPDM (AD), PTFE/EPDM (EA), Advanced PTFE/EPDM (EU) and laminate of GYLON® and EPDM (ER) comply with the Code of Federal Regulations published by the FDA.
  • USP: The diaphragms are tested according to USP Class VI.
  • EC Regulation 1935/2004: The diaphragms are suitable for use with food and beverages.

Materials

BURKERT 20041807 Burkert Type 2104 Material specifications

No.ElementMaterial
1Ground terminalStainless steel 1.4301/1.4305 (only for ATEX/IECEx variant)
2Transparent capPolysulfone PSU
3Pilot air portsPush-in connector PP (standard), Thread G 1/8" stainless steel 1.4305
4ActuatorPolyphenylene sulphide PPS
5CoverStainless steel 1.4561 (316Ti)
6Piston sealFKM
7DiaphragmEPDM (AD), PTFE/EPDM (EA), advanced PTFE/EPDM (EU), laminate of GYLON® and EPDM (ER)
8Valve bodyStainless steel

Dimensions

Actuator

BURKERT 20041807 Burkert Type 2104 Actuator dimensions

Diaphragm sizeActuator size ∅∅ AHS with 8691 / 8695HS with 8690 / 8697H+M (MT86)
850 (D)65232219138
1550 (D)65240226146
1570 (M)92262229166
2070 (M)92262229166
2570 (M)92268235172
2590 (N)120301269205
3290 (N)120313280217
4090 (N)120317285221
40130 (P)160370337274
50130 (P)160379346282
65130 (P)160383350287
65225 (L)245427395330
80225 (L)245433401336
100225 (L)245429397332

T-Body with Welded Connection

BURKERT 20041807 Burkert Type 2104 T-Body with welded connection dimensions

(Dimensions available for DIN EN ISO 1127 / ISO 4200 / DIN 11866 series B, DIN 11850 - 2 / DIN 11866 series A / DIN EN 10357 series A, ASME BPE / DIN 11866 series C, SMS 3008, DIN 11850-0)

T-Body with Clamp Connection

BURKERT 20041807 Burkert Type 2104 T-Body with clamp connection dimensions

(Clamp dimensions must be added to the welded connection dimensions. Available for DIN 32676 series A, DIN 32676 series B, ASME BPE)

Performance Specifications

Medium Pressure (Control Function A)

INFO

For low operating pressures, optional variants with reduced spring force (EC04) are recommended. Pressure data [bar]: Overpressure to atmospheric pressure. Static: When closed, the valve is pressurised on one side with the maximum operating pressure.

Diaphragm size [mm]Actuator size ∅Pilot pressure [bar]Maximum static operating pressure EPDM, FKM [bar]Maximum static operating pressure PTFE/EPDM, advanced PTFE/EPDM, GYLON® [bar]
850 (D)3.7...101010
1550 (D)5.0...1010-
1570 (M)4.8...101010
2070 (M)4.8...101010
2570 (M)5.5...10106
2590 (N)5.0...101010
4090 (N)5.5...107.56
40130 (P)5.0...71010
50130 (P)5.0...71010
65130 (P)5.0...77.55
65225 (L)2.7...71010
80225 (L)5.4...71010
100225 (L)5.6...71010

Compatible Automation Units

The Type 2104 can be combined with various Burkert control heads and positioners for decentralised automation:

  • Type 8691 / 8695: Control head for decentralised automation of ELEMENT process valves.
  • Type 8690 / 8697: Pneumatic control unit / position feedback.
  • Type 8692 / 8694 / 8696: Digital electropneumatic positioner for integrated mounting.
  • Type 8693: Digital electropneumatic process controller for integrated mounting.
  • Type 8792 / 8793: Positioner and Process controller SideControl Remote.