Burkert Type 8652 AirLINE valve island has been especially developed for process automation requirements. New diagnostic functions can be visualised on the LC display, both in clear text as well as symbols. This makes it easy to relate to the shown messages and helps to save time during start-up and maintenance. Furthermore, the diagnostic message is also available at the controller, enabling a fast overview of the plant status. The hardware is optimised for installation at the bottom of the control cabinet, though installation on a standard rail is also possible. Key pneumatic functions ensure increased process reliability, such as check valves in the exhaust air ducts that prevent unplanned actuation due to pressure peaks.

• Safety-related shut-off of valves possible
• Higher plant availability with PROFINET S2 (system redundancy)
• Process reliability through pneumatic functions
• Optimised for installation at the bottom of the control cabinet
• EX-variants: ATEX / IECEx Zone 2, CCC, cURus HazLoc CL I, II, III Div 2

General Technical Data

Product properties
Material
Body	PA (polyamide)
Seal	NBR and PUR
Width per station	11 mm
Manual override	Latching, spring return (optional: lockable)
Number of valve slots	Max. 24
Maximum number of valve functions	Max. 48
Pneumatic intermediate supply	Optional for the variants with 16, 20 and 24 valve slots
Performance data
Pressure range	Vac...10 bar
External supply air (auxiliary pilot air)	3...10 bar
Flow rate QNn value air	310 l/min (measured at +20 °C, 6 bar pressure at valve inlet and 1 bar differential pressure)
Flow rate QNn value air with integrated Hot Swap	Flow reduced by approx. 3%
Nominal operating mode	Continuous operation (100 % duty cycle)
Electrical data
Operating voltage	24 V DC (Voltage tolerance ±10%)
Nominal power of each valve	0.7 W (0.175 W after power reduction)
Nominal current of each valve	29 mA (10 mA after power reduction)
Digital input	Max. 48
Protection class	III according to DIN EN 61140, VDE 0140
Medium data
Operating medium	Oil-free or lubricated compressed dry air, neutral gases (5 μm filter recommended)
Compressed air quality	ISO 8573-1: 2010, Class 7.4.4
Environment and installation
Installation position	Any
Storage temperature	-20 °C...+60 °C
Ambient temperature	-10 °C...+55 °C

AirLINE Quick

AirLINE Quick considerably reduces the use of components in the control cabinet. With the AirLINE Quick Adapter, the valve terminal is adapted directly to the control cabinet floor or control cabinet wall.

Advantages:

• Reduced space requirement in the control cabinet
• Makes it possible to use more compact control cabinets
• Reduced installation effort due to hose connections directly at the bottom of the control cabinet

Product properties
Material
AirLINE Quick Adapter Plate	Stainless steel 1.4301 / Anodised aluminium
Pneumatic connection	Stainless steel 1.4401 / Nickel-plated brass
Valve functions per station	8, 16, 24, 32, 40 and 48
Product connections
Pneumatic Supply / Exhaust	Push-in D 10 mm, 3/8"
Pneumatic working ports	Push-in D 6 mm, 1/4"

Circuit Functions

Standard Functions

Circuit function	Description
C (CF C)	3/2-way solenoid valve, Servo-controlled, with manual override, Normally closed
C (CF C)	2 × 3/2-way solenoid valve, Servo-controlled, with manual override, Normally closed
D (CF D)	2 × 3/2-way solenoid valve, Servo-controlled, with manual override, Normally open
H (CF H)	5/2-way solenoid valve, Servo-controlled, with manual override. Pressure applied via port (1), therefore one of the two ports (2) or (4) is under pressure.
L (CF L)	5/3-way solenoid valve, With manual override. In middle position all ports locked
M (CF M)	5/3-way solenoid valve, Servo-controlled, with manual override. In middle position ports 2 and 4 ventilated
N (CF N)	5/3-way solenoid valve, With manual override. In middle position ports 2 and 4 exhausted
Z (CF Z)	5/2-way solenoid valve, Impulse variant with 2 coils and manual override. Pressure applied via port (1), therefore one of the two ports (2) or (4) is under pressure.

SIA Variant (for safety-related shut-off)

Circuit function	Description
C (CF C)	3/2-way solenoid valve, Servo-controlled, Normally closed
C (CF C)	2 × 3/2-way solenoid valve, Servo-controlled, Normally closed
H (CF H)	5/2-way solenoid valve, Servo-controlled. Pressure applied via port (1), therefore one of the two ports (2) or (4) is under pressure.
L (CF L)	5/3-way solenoid valve, Servo-controlled. In middle position all ports locked

Approvals and Conformities

• Explosion protection: Optional category 3 device suitable for zone 2/22. ATEX: II 3G Ex ec IIC Gc / II 3D Ex tc IIIC Dc. IECEx: Ex ec IIC Gc / Ex tc IIIC Dc.
• North America (USA/Canada): Optional UL Listed (UL 61010-1, CAN/CSA-C22.2 No. 61010-1). Optional UL Recognized for Hazardous Locations (Class I, Zone 2; Class II, Zone 22; Class I, Div 2; Class II, III, Div 2).
• China Compulsory Certification (CCC): Optional CCC approval for hazardous applications in China.

Dimensions

Variant 4-, 8- and 12-fold

Variant	A	B	C	m	n
4-fold	66	-	4 x M5	3	1
8-fold	35	111	8 x M5	7	2
12-fold	77	154	10 x M5	11	3

Variant 16-, 20- and 24-fold

Variant	A	B	C	D	m	m'	n
16-fold with intermediate supply	112	224	10 x M5	114.3	7	7	4
20-fold with intermediate supply	134	268	10 x M5	158.3	11	7	5
24-fold with intermediate supply	156	312	10 x M5	158.3	11	11	6
16-fold without intermediate supply	99	198	10 x M5	-	15	-	4
20-fold without intermediate supply	121	242	10 x M5	-	19	-	5
24-fold without intermediate supply	143	286	10 x M5	-	23	-	6

Product Connections

Power supply for communication and displays

Connect 5-pin spring-loaded terminal according to the pin assignment. Possible cable cross-section: ≤ 1.5 mm².

Pin	Colour	Assignment
1	Red	24 V DC
2	White	CAN_H (büS connection)
3	Green	SHIELDING
4	Blue	CAN_L (büS connection)
5	Black	GND

Power supply for pneumatic valves

The interface plate has a 2-pin spring-loaded terminal to which the pneumatic valves’ power supply is connected.

Clip	Colour	Assignment
1	Red	AUX 24 V
2	Black	GND

Product Installation

To use the Hot Swap function, always observe a minimum distance to the front edge of the control cabinet when installing the valve island inside the control cabinet.

Product Design and Assembly

Electronic module with digital inputs (optional)

The digital inputs are supplied (24 V) by the electronic module. Current is limited to maximum 30 mA per digital input. Standard 3-wire sensors and 2-wire sensors with voltages between 10…30 V as well as mechanical limit switches can be used.

Possible data	3-wire sensors	2-wire sensors	Mechanical limit switches
Sensor actuated	X	X	X
Sensor not actuated	X	X	X
Short circuit	X	-	-
Wire break	-	X	-

Valves Type 6534 for safety-related shut-off, SIA variant (optional)

Type 6534 valves are equipped with additional connection terminals. A valve circuit can therefore be interrupted by an external switch. Manual override is not required for these valve variants. To use the shut-off function, connect the terminal to a potential-free contact (mechanical switch or relay).

Module-based safety shutdown (optional)

Optional connections for module-based safety shutdown: Terminal 1 = valve unit 1, Terminal 2 = valve unit 2, etc. To use the switch-off function, connect the connection to a potential-free contact (mechanical switch or relay).

Explosion Protection Supplement

When using the device in potentially explosive areas (ATEX Directive 2014/34/EU / NEC 500, 505, 506), special conditions apply.

Danger from voltage

• Before working on the device or system, disconnect the power supply and secure against reactivation.
• In an existing explosive atmosphere, the connection terminals for 24 V power supply, SIA, EVS, and digital inputs may only be plugged in or unplugged when de-energized.
• The use of the Hot Swap function is prohibited in an existing explosive atmosphere.

Danger of explosion due to electrostatic charge

In the event of a sudden discharge from electrostatically charged devices or individuals, there is a danger of explosion in the potentially explosive area.

• Take appropriate measures to ensure that no electrostatic charges can build up in the potentially explosive area.
• Clean the device surface by gently wiping it with a damp or antistatic cloth only.

Special conditions for safe use

• For type of protection "ec": Install the device in an enclosure that complies with the requirements of EN/IEC 60079-0 and EN/IEC 60079-7, with a degree of protection of at least IP54.
• For type of protection "tc" (dust): Install the device in an enclosure that complies with the requirements of EN/IEC 60079-0 and EN/IEC 60079-31, with a degree of protection of at least IP6X.
• Only use the device in an area with a pollution degree of at least 2 as defined in IEC 60664-1.
• Ensure that the transient protection is set to a value that does not exceed 140% of the peak rated voltage at the supply terminals of the device.