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Stainless SteelClosed TypeLever Type

Yoshitake AL-32ML Safety Relief Valve, Closed Type with Lever

Yoshitake AL-32ML closed type safety relief valve with lever. All stainless steel construction offering high corrosion resistance. Suitable for air, water, and oil. Working pressure 0.05-1.0 MPa.

Yoshitake AL-32ML Safety Relief Valve, Closed Type with Lever

Yoshitake AL-32ML is a closed type safety relief valve with a lever. It is used mainly in various pressure vessels, instrumentation devices, and at the outlet of pressure reducing valves to prevent accidents caused by abnormal pressure rise. All stainless steel construction (SCS14A and SUS316 for trim parts) offers high corrosion resistance. The closed structure prevents fluid leakage, and a discharge inspection can be manually performed using the lever.

Features

  • Lever type safety valve allows manual discharge inspection.
  • All stainless steel construction (SCS14A and SUS316 for trim parts) for high corrosion resistance.
  • Closed structure prevents fluid leakage.

Specifications

StructureClosed type with lever
ApplicationAir, water, oil, other non-dangerous fluid *
Working pressure0.05-1.0 MPa
Working temperature5-120°C
ConnectionJIS 10K loose flange

* Please contact us when using for oil.

WARNING

  1. Do not apply the AL-32ML to devices which do not allow any valve seat leakage. It has allowable valve seat leakage and does not close completely.
  2. Do not use the product for equipment or devices which vibrate excessively.
  3. Do not adjust or change the set pressure.

Dimensions and Weights

Nominal sizeDimension D (mm)Dimension L (mm)Dimension H1 (mm)Dimension H (mm)Flow area (mm²)Weight (kg)
15A16639721520.12.5
20A218710121734.62.9
25A269211924553.04.5
32A339913528493.35.3
40A41109140321135.26.7
50A51114162372208.211.5

The outlet flange is 1 size larger than the nominal size.

Yoshitake AL-32ML dimensionsYoshitake AL-32ML cross section

Structure

No.Part name
1Spring case
2Valve seat
3Valve
4O-ring
5Spindle
6Spring
7Bottom spring plate
8Top spring plate
9Adjusting screw
10Lock nut
11Cap
12Gasket
13Gasket
14Name plate
15Lever
16Spring pin
17O ring
18Connecting rod
19Spring pin
20Pressure groove

Yoshitake AL-32ML structure diagram

Nominal Size Selection

For Air (at 20°C)

Capacity <Pressure vessel structure standard> [kg/h]

Nominal size \ Pressure (MPa)0.050.10.20.30.40.50.60.70.80.91.0
15A253348658198114131147164181
20A445783111140169197226254283311
25A6787127171215258302346390433477
32A113147214288362435509582656730803
40A16922132143154265276287298210931203
50A262341496666836100611761346151616871857

For Water (at 20°C, accumulation: 25%)

Capacity <Yoshitake standard> [m³/h]

Nominal size \ Pressure (MPa)0.050.10.20.30.40.50.60.70.80.91.0
15A0.40.50.91.11.31.51.61.81.92.02.1
20A0.60.91.62.02.32.62.83.13.33.53.7
25A1.01.52.53.13.64.04.44.75.15.45.7
32A1.82.64.55.56.37.17.88.49.09.510.0
40A2.73.86.57.99.210.311.312.213.013.814.6
50A4.15.910.012.314.215.917.418.820.121.322.4

Operation

Blowout Operation

As the inlet pressure approaches the blowout pressure, the force of fluid pushing up the valve approaches the force of the spring pressing down the valve. The safety relief valve commences to blow when the inlet pressure reaches around 3% below the blowout pressure. The fluid accumulates gradually on the pressure groove and when the fluid pressure reaches the blowout pressure the valve pops.

Closing Operation

Since the inlet pressure of the safety relief valve decreases when the fluid is released into the atmosphere by the pop action of the valve, the force of fluid lift is lowered. At this point, the repelling force of the spring becomes larger than the force of fluid lift and thus the valve closes. In addition, while the safety relief valve discharges, pressure of fluid entering into the back of the valve (back pressure) adds to the closing force.

Installation

WARNING

  1. Do not install any closing device such as a stop valve at inlet or outlet sides of the product.
  2. Install an exhaust pipe on the outlet side of the product, and lead it to a place where there is no risk of physical damage even if fluid blows out.
  3. Do not disassemble the product.
  4. When installing, do not loose the screw of the spring case and the valve seat.
  5. Do not apply viscous fluid that may make fixation of the valve and valve seat.

Yoshitake AL-32ML piping example

Pipe Mount

  1. Pipe mount should have sufficient strength and rigidity against stress which are induced by reaction force in opposite direction of the exhaust through the axis of the exhaust pipe.
  2. Install the product vertically as close as possible to the can body and the header to prevent pressure loss.
  3. Inner diameter of pipe mount shall be more than that of the product inlet.

Exhaust Pipe

  1. Install exhaust pipe and drip pan elbow so that the product can not be subject to the stress caused by thermal expansion of equipment and by dilatation of the exhaust pipe.
  2. Inner diameter of exhaust pipe shall be more than that of the product outlet to avoid improper back pressure.

Inspection

Daily Inspection

Check the following items while the system is in operation:

  • Corrosion or crack on the product.
  • Leakage from the product under normal working pressure.
  • Leakage from joints between the product and piping.

Monthly Inspection

Check that there is no loose piping at the inlet and outlet side of the product and that the cap is fastened securely. For the AL-32ML, check the operation by lifting up the lever, while differential pressure between the set and inlet pressures is within the allowed range.

Required differential pressure at a discharge inspection

Nominal sizeDifference between set pressure at a discharge inspection
15A-25A1.0 MPa or less
32A, 40A0.6 MPa or less
50A0.4 MPa or less

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