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Linear OutputMultiple Power OptionsIP65 ProtectionManual OverrideMulti-Signal CompatibleWide Compatibility DN15-DN100

AEL5 Series Electric Actuators (For DN15 to DN100 Control Valves)

Spirax Sarco AEL5 Series Electric Actuators are reversible linear output actuators designed for DN15 to DN100 2-port valves (SPIRA-TROL) and 3-port valves (QL33, QL43, QL63, QL73). Available in four power supply options: 230Vac, 115Vac, 24Vac, and 24Vdc. Supports VMD signals with optional 4-20mA/2-10Vdc control signals. IP65 enclosure rating, ambient temperature range -20 to 60°C, manual override capability, widely applicable for various valve control applications.

Product Overview

Spirax Sarco AEL5 Series Electric Actuators are reversible actuators with linear output characteristics, specifically designed for DN15 to DN100 control valves. This series offers excellent compatibility and can be fitted to SPIRA-TROL 2-port valves and QL33, QL43, QL63, QL73 3-port valves using appropriate valve adapters and mounting flanges, meeting valve control requirements across various operating conditions.

The actuators are available in four power input options: 230Vac, 115Vac, 24Vac, and 24Vdc. Standard models accept VMD (Valve Motor Drive) signals. For precise control, an AEL5961 positioner board can be installed to accept 4-20mA or 2-10Vdc control signals (note: 24VDC models cannot be fitted with positioner boards). Optional 1kΩ feedback resistance potentiometer is available for use with the positioner board or as feedback for VMD input signals. Additional accessories include auxiliary limit switches and anti-condensation heaters (see TI-P358-28 for details).

Materials

ComponentThrust RangeMaterial
Housing1-8 kNPolyester
Housing14-25 kNDie-cast Aluminum
Valve Adapter-Model-specific material (see Installation Adaptation section)
Mounting Flange-Model-specific material (see Installation Adaptation section)

Technical Specifications

ParameterDetails
Power Supply230Vac, 115Vac, 24Vac, 24Vdc
Power FrequencyContinuous operation (50/60 Hz, power consumption varies)
Enclosure RatingIP65 (indoor/outdoor installation with adequate protection)
Ambient Limits-20 to +60°C (-20 to +50°C with positioner board)
Motor TypeSynchronous motor (1-14 kN), capacitor reversing motor (25 kN), or brushed DC motor (DC models)
Manual OverrideHandwheel
Cable Entry1-14 kN: 2×M20×1.5; 25 kN: 3×M20×1.5
CertificationCompliant with EN50081-1, EN50082-2 (EMC), EN61010-1/A2 (Safety), 92/31/EEC amending 89/336/EEC, 93/68EEC (LVD) amending 93/68/EEC (EMC) and 72/73/EEC

Installation Adaptation

Mounting Flange Selection

Valve TypeValve SizeAEL51_/AEL52_/AEL53_/AEL54_/AEL55_ ActuatorAEL56_ Actuator
KE, KEA, LE, LEA, QLDN15 - DN50EL5970-
LE, LEADN65 - DN100EL5971-
KE, KEA, QLDN65 - DN100EL5971EL5972
JE, JEADN15 - DN100EL5971J-
JE, JEADN65 - DN100EL5972JEL5972

Valve Adapter Selection

Valve TypeValve SizeThreadAEL51_AEL52_AEL53_AEL54_AEL55_AEL56_
KE, KEA, LE, LEA, QLDN15 - DN50M8 ThreadAEL6911 StandardAEL6911 StandardAEL6911 StandardAEL6911 StandardAEL6911 Standard-
KE, KEA, LE, LEA, QLDN65 - DN100M12 ThreadIntegratedIntegratedIntegratedIntegratedIntegratedEL5945
JE, JEADN15 - DN50M8 ThreadAEL6911JAEL6911JAEL6911JAEL6911JAEL6911J-
JE, JEADN65 - DN100M12 ThreadEL6912JEL6912JEL6912JEL6912JEL6912JEL5945

Maximum Differential Pressure

KE, LE, KEA and LEA 2-Port Valves (Class IV Shut-off)

PTFE or Graphite Stem Seal

Spirax Sarco AEL5 Series Electric Actuator - Structure Diagram

Valve Size (DN)1520253240506580100
Kv Value4.06.31016253663100160
Stroke20 mm20 mm20 mm20 mm20 mm20 mm30 mm30 mm30 mm

Bellows Seal (PTFE or Graphite Stem Seal)

Actuator ModelVoltagePTFE Seal (DN15)Graphite Seal (DN15)PTFE Seal (DN20)Graphite Seal (DN20)
AEL52211JX2304.82.34.82.3
AEL52212GX1154.82.34.82.3
AEL52213FX244.82.34.82.3

(For complete differential pressure data by actuator model, refer to the original product documentation. Unit: bar)

KE, LE, KEA and LEA 2-Port Valves (Class VI Shut-off, PTFE(G) Seat Seal Only)

PTFE or Graphite Stem Seal

Valve Size (DN)1520253240506580100
Kv Value4.06.31016253663100160
Stroke20 mm20 mm20 mm20 mm20 mm20 mm30 mm30 mm30 mm

(For complete differential pressure data by actuator model, refer to the original product documentation. Unit: bar)

JE and JEA 2-Port Valves (Class IV Shut-off)

PTFE or Graphite Stem Seal

Valve Size (DN)1520253240506580100
Kv Value4.06.31016253663100160
Stroke20 mm20 mm20 mm20 mm20 mm20 mm30 mm30 mm30 mm

(For complete differential pressure data by actuator model, refer to the original product documentation. Unit: bar)

JE and JEA 2-Port Valves (Class VI Shut-off)

PTFE or Graphite Stem Seal

Valve Size (DN)1520253240506580100
Kv Value4.06.31016253663100160
Stroke20 mm20 mm20 mm20 mm20 mm20 mm30 mm30 mm30 mm

(For complete differential pressure data by actuator model, refer to the original product documentation. Unit: bar)

QL 3-Port Valves (For Modulating Control Only)

PTFE or Graphite Stem Seal

Valve Size (DN)1520253240506580100
Kv Value4.06.31016253663100160
Stroke20 mm20 mm20 mm20 mm20 mm20 mm30 mm30 mm30 mm

(For complete differential pressure data by actuator model, refer to the original product documentation. Unit: bar)

Dimensions and Weights (Approximate)

Spirax Sarco AEL5 Series Electric Actuator - Dimensions

Actuator SeriesA (mm)B (mm)C (mm)Weight (kg)
AEL51_4601771384.5
AEL52_4601771384.8
AEL53_4601771385.2
AEL54_5061771507.0
AEL55_56922523110.0
AEL56_80722728020.0

Selection Guide

Selection Instructions

Selection Steps

  1. Determine control valve model, size (DN), Kv value, PN rating, and maximum differential pressure requirements.
  2. Select appropriate power supply voltage (230Vac, 115Vac, 24Vac, 24Vdc).
  3. Confirm control signal type (standard VMD signal or 4-20mA/2-10Vdc signal; the latter requires ordering a positioner board, except for 24VDC models).
  4. Based on valve type and size, select the corresponding mounting flange and valve adapter.
  5. If feedback function is required, select models with potentiometer.
  6. Based on operating conditions, determine if auxiliary limit switches, anti-condensation heaters, or other accessories are needed.

Selection Examples

Selection FactorExample 1Example 2
Control ValveDN20 KE43 PTSUSS.2 Kv6.3 PN40DN65 KE43 PTSUSS.2 Kv63 PN40
Max Differential Pressure20 bar20 bar
Power Supply230Vac230Vac
Control Signal4-20mA4-20mA
Selected ActuatorAEL51211JXAAEL54211JXA
Positioner BoardAEL5961AEL5961
Valve AdapterAEL6911 (Standard)N/A
Mounting FlangeEL5970EL5971

Important Notes

Notes

  • 24VDC actuator models cannot be fitted with positioner boards.
  • Actuator installation must include the corresponding mounting flange and valve adapter; do not mix components.
  • For actuators with adjustable speed requirements, contact Spirax Sarco directly.
  • Positioner board power consumption should be confirmed based on actual model and operating conditions; consult the manufacturer for specific parameters.
  • When installing actuators outdoors, ensure adequate protective measures to maintain IP65 enclosure rating effectiveness.

Ordering Information

Ordering Notes

  • Product model must specify power supply voltage, control signal type, potentiometer option, and required accessories.
  • Mounting flanges and valve adapters must be selected and ordered separately based on valve type and size (except for models with standard inclusion).
  • Auxiliary limit switches, anti-condensation heaters, and other accessories must be specified separately when ordering.
  • For valves with 0/2-10V or 4-20mA control, the corresponding AEL5961 positioner board must be ordered.

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